Esiy9 sl'$AGlTLuujm/b/AQd@#4]8_aHf2!Li O1[7,E/lQ=_;SU#wu4j+/\Y``^?u8 Gj qu:X 0p t9lWp#2$r7%]K~r'zRc4l+3{i?%&;v__r^/yOQxo)B n$ivvFg.Zpm&Zd]BohCK+ZkgF3 rQ0A"{dM=^u{AdP#GR6+^!GN/i;7nD@%0.J7H# a\R"/(^(]RlgJ6 DH\5`g^/H~e-[yRP>! CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. 0000072261 00000 n << /Length 5 0 R /Filter /FlateDecode >> T0pU\`Zl"HB4zDLX>nScgm{Qj ;`]ZIPPp7_dkW|Z6E2Y"1>eU(z^. A compressed spring actuates the valve in the other direction. . Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. 0000207773 00000 n 2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. What is a Valve Connection? 0000026160 00000 n FIRE-TESTED FOR SAFETY CAMERON fully welded ball valves can be supplied to API 6FA, API 607 and ISO 10497 standards. Two examples of pneumatic actuated ball valves. _q,`T5 "dTDKP Box 193520 Little Rock, Arkansas 72119 U.S.A. iR;R+xLd-8p*l/NZXpGPN n?ge*sN0GSTH1T`g&fiw1Kxt5\xNKqQ,A # B /ID [<36e88a359b982c7a38b9dd6fb57144cb><36e88a359b982c7a38b9dd6fb57144cb>] /T 697585 Some companies already require this, in which case, verify the information and add unlisted valves. View catalogue. Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. %PDF-1.5 % 2:8qoI E"Nj,os S[B %PDF-1.3 0000006006 00000 n >> /|: P9%y~1|U]Oet?Zz;~jV[c[7afkJ|TlL5-t4aI*&D{5:E}ZeiB B /nN#[2{@LEuvUvI!S.{Wn]VsV&gYApyvCw):b?-3 C1?n14SG= !X, This unit comes with a standard 10ft high pressure grease hose . /MWFOForm Do *T&f+_t3WMhU~ Valve Components . /E 234299 1 - Create a valve system map. If possible, operate the valve and determine its' condition. ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. . Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) 0000073358 00000 n View online Operation and maintenance manual for Cameron TBV 2100 Series Control Unit or simply click Download button to examine the Cameron TBV 2100 Series guidelines offline on your desktop or laptop computer. 1. %PDF-1.4 % butterfly valve (12 pages), High performance butterfly valve (14 pages), 3-24 150/300/600 class triple offset valve (20 pages), Hi-integrity trunnion mounted ball valve (24 pages), Resilient-seated butterfly valve (11 pages), Double block and bleed plug valve (34 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. The best results. Movement of the ball will help dislodge debris and build-up inside the valve. Qihang's field-tried-and-tested FLSR Ball-Screw-Operated Manual Gate Valves are a redesign and upgrade of the Cameron FLS-R gate valves. Skip to content. grove gate valvegrove valve catalog grove ball valve torque chart grove b5 maintenance manual grove valves grove valve distributors cameron ball valve greasing procedure grove valve company Publication TC1411-A CameronType 31 Welded Body Ball Valve Installation, Operation and Maintenance Manual Page 1 of 20 hwTTwz0z.0. On call to service any jammed and passing valves. This means that in most cases the valve can be replaced without replacing the existing actuator. DISTRIBUTE SEAT WEAR. 3. One of the most reliable valve designs used in industrial and OEM applications is the ball valve, a quarter-turn on/off valve with a pivoting ball that controls the flow of gas or fluid media. 2. 3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. OEM Valves Manufacturers. When in doubt regarding the appropriate valve material, use the Cole-Parmer Chemical Compatibility Database to ensure valve materials are compatible with your specific media. Our company specializes in ball valve,globe valve, check valve, strainer, gate valve, butterfly valve, Anix Valve, We pneumatic products manufacture several products, including solenoid valves,air control valves, piston air cylinder, Pneumatic Air Filter and some pneumatic accessories. 0000204662 00000 n /Info 63 0 R 0000013404 00000 n 0000003496 00000 n Left: A manual two-piece brass ball valve; Right: A manual two-piece stainless steel ball valve. 0000029496 00000 n 0000201245 00000 n 0000232876 00000 n Build the following steps into your maintenance program. trailer Quantities. Benefits of Maintaining Your Ball Valves (350 mm) and larger, the Cameron Fully Welded Ball Valve incorporates the exclusive rotating seat feature. Refer to the ball valve lubrication quantity below. While some ball valves are powered manually, many are operated via automatic actuator. 0000200691 00000 n Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. One of the most trusted valves in the petroleum industry, the CAMERON T31 Fully Welded Body Ball Valve combines the strength of forged components with a lightweight and compact spherical design. 74 0 obj <>stream Cameron/Grove BT1 & BT2 Top Entry Ball Valves. /Root 65 0 R /Names << /Dests 41 0 R>> 0000204943 00000 n 0000206108 00000 n Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. Overall, metal ball valves have a longer lifespan than those made with PVC or other synthetic materials. When greasing RDI Valves, it is recommended to use RDI2015 (K-Stick) grease for PLUG VALVES and RDI6430 grease for BALL VALVES. This tool is specificallydesigned to allow you allowyou to un-seat the ball checkin body grease fittings andsealant injection fittings. Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. And they are widely used on electronic, pharmaceutical, food processing, packaging, medical and automotive industries. 1 - Weather Guard C. 1 - Stem Washer D. 1 - Stem Seal E. 1 - Body Seal Seal kits are sold by valve ball bore size and will fit any Balon ball valve with Determine the number of sealant injection ports on the valve seats. /MWFOForm Do When the ball floats due to a pressure differential across the valve, the seals cannot track the ball and leakage can occur. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. If necessary, the ball valves must be cleaned from dirt and dust Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. 0000007663 00000 n incase there are any requirements ,please send your enquiries to info@val-lubric.com. It helps the valve to seat properly and perform as recommended by the manufacturer specifications. 0 xZTx;a-;,8W%|Cx;?qu>0 }8 >f|]6 c)jwWZlB?\Ht?#s| B}oX`E Csb]qj.})Y\5|F` hm Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. % Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. 0000195164 00000 n %PDF-1.6 % Array Field . E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. 0000104216 00000 n Clean your ball valves at least once a year, and more frequently if the plant environment contains lots of dirt or dust. 0000105598 00000 n 0000194067 00000 n 0000203516 00000 n NEVER use excessive force or torque when trying to turn a seizedvalve. Do Not . 0000003348 00000 n 0000003008 00000 n Quality aside, its best to buy ball valves from domestic sources to ensure longevity and prevent premature replacements. 0000026984 00000 n Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). 0000203249 00000 n >> 0000206594 00000 n %%EOF [=qUm#7#o8X(`35Rt5\HGP~u26\E7/;]~EME^kK4'`L$%rF]]1[MM:Ur6|9oz-HTUA9(]o9Or).`9vg P! Maintenance procedures differ, but many manufacturers recommend regular visual inspection for clogs, blockages, and wear, as well as valve testing every six to 12 months. Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. hb```Df cf`ahf(a`0+aDd7BOx2c%|NA4$ 1@:8,:;X A$GFA|3tXz4\f0AhK+c` b`> Xd^ ; 0000000016 00000 n 0000002714 00000 n Start a conversation with the team today, and wed be happy to help. Cameron's Portlethen offer Preservation/Storage Warehouse. Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. If blockage occurs the needle will not drop. Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. 0000207767 00000 n /N 20 0000233247 00000 n Prior installation, the pipe must be cleaned; 2. /L 701338 %%EOF endobj Some valve manufacturers install this type at the factory. A standard in the Cameron Fully Welded. Have your valves checked by a skilled inspector on a routine basis. >> Stick to synthetic, water-insoluble, oil-based lubricants; avoid any clay- or solid-based lubricants that may build up inside the valve cavity. xref S/:j / 3z>1KO>T ?8n_(q&~p|-0|ho[wE 8. 0000002977 00000 n 0000001138 00000 n endstream endobj 53 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream Rt 0000111083 00000 n endobj Developed for the commisioning of new ball valves. 0000005459 00000 n CRYOGENIC THREE PIECE BALL VALVE. Or the grease can become hard locking up stem and much more. Flushing & Sealing. 0 0 0000144455 00000 n Lubricating and greasing valves helps to reduce operating torque and protects from seizing when operation is critical. 5 0 obj 1) Remove the bonnet grease fitting cap. With a history spanning over a century, the team at Gemini Valve leverages our years of valve design and manufacturing expertise to help our customers identify the right solutions for their applications. /E 233495 0000198754 00000 n ts\hzT,S\FBD-eY`] !urt7%A!gy$L7EeB},!&GpGGvvR4Ekz"UGyo;AS0nHR}QCLiY{@n R% ngCK:&2(A[i?d? The actions should be smooth without any binding of the stem through full travel. Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. 0000100685 00000 n Ideal for OEM and end-user automated valve applications that require superior, long-term performance. 0000150264 00000 n 4. 0000029196 00000 n 0000103392 00000 n !B<5> << /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace 1. Downtime is expensive, since any time your plant is not producing is money wasted or revenue missed. Ball Valve Maintenance [Preventative & Scheduled]. Some valves have a grease fitting in the bonnet or yoke. /Length 1080 Injection of small, amounts of our high-quality, insoluble lubricants will provide proper lubrication of. Not so. 0000204366 00000 n /S 780 /N 20 trailer Purge valve cleaner from the system after use. Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. 1. 0000204095 00000 n sales representative to obtain maintenance procedures. Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. Both gate valves and ball valves are on/off valves that are available in various sizes and materials, as well as different temperature and pressure ratings. These are observed by the operator and the mounting companies. Media is a major determinant of the materials for ball valve bodies and accessories. Valves for oxygen use are also marked with "free of oil and grease". m1U g\@!,8SU< P4RBF=y4&F|{=}=3IE6o3 pD; EKO(#`$5+#L| The system temperature/pressure rating will affect the material of your chosen ball valves. 2.2 Hold the seat glands with a wrench when tightening or loosening the tubing . Service Personnel are available to assist you with Valve Maintenance Programs. 65 0 obj One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. The actuator sits on top of the valve body and operates the valve via compressed air. Any ball valves present in processing plants should adhere to the American Society of Mechanical Engineers (ASME) standards for process piping (ASME B31.3), which govern the materials, components, design, assembly and more present in the piping system. /Info 63 0 R << Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. The distinctive design of the CAMERON Fully Welded Ball Valve gives it maximum strength at minimum weight as well as maximum resistance both to pipeline pressures and stresses. (K\HN4q3{4s: 4 $DPr;ta8:o T- << /ProcSet [ /PDF /Text /ImageB /ImageC /ImageI ] /ColorSpace << /Cs2 8 0 R For problem valves, leave the cleaner inside the valve for several days andtop-up frequently. Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. Stop pumping and injectValve Cleaner/flushing to open the passage. /R0 gs 0000005451 00000 n One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. Factors That Impact Ball Valve Lifespan /Length 1080 Why is Ball Valve Maintenance Important? 0000006561 00000 n hbbd``b`z$A*`>$^ h hUmo6+w hbbd``b`$ ^X Yez@c 0000201259 00000 n 64 72 Due to the absence of industry standards many dangerous types of fittingshave been put into service. 0000005732 00000 n Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. endstream endobj 55 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. 0000055427 00000 n Inspect the grease fitting to ensure it is not leaking or defective. xref 0000232312 00000 n Valve figure number (see chart below). Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. 0000002749 00000 n A high pressure grease gun should be used for valves supplied with ball type grease ttings. %%EOF Many manufacturers (such as Gemini Valve) permanently lubricate their ball valves before shipment, meaning that additional lubrication later in the valves life is unnecessary. 3.1.2.3. CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F,. /Form Do 0000002001 00000 n They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. /Prev 697573 ALWAYS get specific authorization from your supervisor or the controlroom BEFORE cycling (turning or operating) any valve in the system. After completing the grease injection procedure, reattach the protective cap to each grease fitting. Trunnion ball valve. Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. 1537 Grafton Road . A single injection fitting with integral check valve is installed in this port, and a secondary check valve below the injection fitting is not supplied with the standard design (Reference Figures 1 and 2). 0000192656 00000 n View catalogue. 0000191555 00000 n Installation, Operation and Maintenance Manual, Hi-integrity trunnion mounted ball valve (24 pages), 3-24 150/300/600 class triple offset valve (20 pages), Resilient-seated butterfly valve (11 pages), High performance butterfly valve (14 pages), Double block and bleed plug valve (34 pages), Dynacentric high performance 7#fzT4|Yyo{>=j xB,d} )L^6 g,qm"[Z[Z~Q7%" >> 0000000017 00000 n 2.1 The ball valve can be installed with flow in either direction. xb```"YVKA1GAE 5?sSwg LXjw|fBGw~034]cDm;?h.eI!.;M7$fd )AdB Kh et`w/(30WB@,g#XB fX\mX8 ~` Rk /Root 65 0 R 0000108616 00000 n As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. x7@ P Stem sealant injection. 0000055769 00000 n 0000206588 00000 n 0000207530 00000 n 0000204084 00000 n % Wait 30 to 40 minutes and cycle valve again. The greasing frequency may increase, depending on the usage conditions. Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations. endstream or O.D., /Form Do 0000113022 00000 n Rz*2u [ffS+f}J3Hs+4On; w. The following indications should be used as minimum guideline until operating experience indicates otherwise. /P 0 Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). 9. For this reason, three-piece ball valves are favored for high-cycle and high-pressure applications that subject the seal components to lots of wear and tear. /O 66 Tube end compression alternative to high-pressure instrumentation models. 0000205183 00000 n Double-Acting: Pressurized fluid actuates the valve in both directions. Seal kits are available for Balon Series "LM" and "LS" ball valves. 0000009510 00000 n 0000143067 00000 n 0000198479 00000 n 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. /Names << /Dests 41 0 R>> 0000145279 00000 n * The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. Fitting failure is the cause of technician injuryand/or death. Looking for a replacement part or a specific model? Phone (1) 501-568-6000 WATS (1) 800-643-6544 Fax (1) 501-570-5700 e-mail ovc@orbitvalve.com website: www.orbitvalve.com ECN 7975 ECN 8741 ECN 9334 ECN 9531 ECN 9681 ECN 19873 LS-124-D-2-X-S-3-X-S-4-X-S-12-X-S-13-X-S-14-X-S-20-X-S-21 . stream CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. the valve must be returned to the factory for repair. 48 0 obj <> endobj 0000204937 00000 n 3 End and bore sizes. 0000200681 00000 n Both Cameron's valve workshop and warehouse facility is based at Portlethen, Aberdeen, supporting our valves and process systems business. endstream endobj 57 0 obj <>/Subtype/Form/Type/XObject>>stream xdG1Klh.Tn2n F1_'=|t}|ZG;=)tGvIVtGu*2e&!{so[wi9JYP_;h|N_Uja*6A{,ujsZAKP?W,(F^hO? 13 0 R /BitsPerComponent 8 /Filter /FlateDecode >> stops to ensure the valve is fully closed. 42 0 obj <> endobj When ordering Each of these ball valve forms offers specific . 64 0 obj Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. "=b"MxLb/bP!GQ4Li6&Lgb$eqTl]9v6uLc"b!kDP/q!0mcyV13Up-})&S]bA%kC&FZ(t:cy dD"c'@(8,-Jd.ra(69e1GeQN b$K&1aicS,z]~7V[)n{}9cYe0;ujo0d&3Y*ScSADaA`&2SlS|ZXwV 1U8m!rpw]% *k6BRgiEbXsTTRjPd([SL6d=w.#`sq\OZO_2eXbXVz:::7xzlO}y#6`/W]tLv|_wU6_^t]wFXCz71b-/7m0Uco/Ag%V _7oO?7u Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). Page 5: Installation << 0000145552 00000 n Use in wellhead valves, at pump and compressor, stations and distribution systems. If it is dry, lubricate with a hand grease gun. /Type /Catalog 0000006821 00000 n 0000100412 00000 n Examine the valve stem for cleanliness and lubrication. startxref endstream endobj 1384 0 obj <>/Metadata 60 0 R/PageLayout/OneColumn/Pages 1378 0 R/StructTreeRoot 75 0 R/Type/Catalog>> endobj 1385 0 obj <>/ExtGState<>/Font<>/XObject<>>>/Rotate 0/StructParents 0/Type/Page>> endobj 1386 0 obj <>stream Each kit contains the following parts: A. Number the valves on the map, and then create a guidebook that shows the size, type, location description, and related notes.
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